Ultra fine powder grinder overview:

The WFJ ultra fine  powder grinder is composed of three parts: the main grinder machine, pulse dust collecting system, and electric control box.  It has various performances such as air separation, no screen, no mesh, and uniform particle size, and the production process is continuous. This machine does not heat up the host during grinding and can grind various heat sensitive materials. This machine is widely used for crushing materials in industries such as pharmaceuticals, chemicals, plastics, dyes, resins, pigments, food (such as traditional Chinese medicine, food, chemicals, health care, roots, diameter, corn, rice, soybeans, garlic, star anise, cinnamon, dehydrated vegetables, hawthorn, dried ginger, garlic slices, sugar, saccharin, grains, shrimp skin, pumpkin powder, seasoning) and other industries.

Ultra fine powder grinder advantages:

  1. This machine is suitable for continuous production process in large plant.
  2. The operation is simple and easy to understand, and can work full automatically.
  3. Compact design, reasonable structure, and equipped with an internal grading mechanism to complete crushing and grading at once, in order to reduce energy loss caused by over crushing.
  4. The ultra fine powder grinding machine is equipped with an induced draft fan, which can continuously discharge the heat generated inside the machine during crushing operations.
  5. Ultra fine powder size,  the fineness of high-fiber plant can reach 150-300 mesh, and the fineness of hard and brittle materials can reach 200-400 mesh.
  6. Adjusting the speed of the classifier without stopping can obtain the desired particle size.
  7. The main grinding components adopt heat treatment, which can greatly extend the service life of wear parts and prolong the replacement cycle.
  8. The pipeline connection of the powder grinder unit adopts a quick disassembly structure, which can be quickly and conveniently disassembled and cleaned.
  9. Equipped with a cyclone separator and dust collector, there is no dust flying during the production process; Dust capture bags can effectively intercept micro particles in the airflow, ensuring that exhaust emissions meet clean and environmental requirements.
  10. The fine powder intercepted by the dust capture bag at the tail of the crusher group can be effectively recycled, reducing the material loss rate.

Ultra fine powder grinder machine structure and working principle

The material enters the grinding chamber through a spiral conveyor feeder, and is cut and crushed by high-speed rotating blades. The material is transported into a cyclone separator through negative pressure air transportation. The bag dust collector and the discharged material dust are filtered and recycled through a cloth bag through a vacuum box. There is no dust flying during the production process, and it can improve the utilization rate of the material and reduce enterprise costs.

Ultra fine powder grinder appliation:

The ultra fine powder grinder machine unit can handle the grinding and grading of various materials such as chemicals, food, pharmaceuticals, cosmetics, dyes, resins, shells, etc.

It can effectively crush various materials such as rice, sugar, various beans, agarwood, pepper, pepper, coffee beans, cocoa beans, fennel, star anise, cinnamon, cumin, cardamom, thyme, etc.

Materials with particularly high oil content, such as sesame, walnuts, peanuts, almonds, melon seeds, etc., cannot be crushed separately. To crush materials with particularly high oil content, it is necessary to mix them with other non oil or low oil content materials, and the proportion of high oil content materials should be as low as 25%. If there are large particles of high oil content materials, they need to be crushed (roughly) using a crusher or stainless steel coarse crusher before being crushed using an ultra-fine crushing unit. Then, the ultra fine grinder machine is used for further grinding.

Ultra fine powder grinder technical data

Model WFJ15 WFJ20 WFJ30 WFJ60 WFJ80 WFJ100
Power 13.75kw 22.15kw 46kw 84kw 100.4kw 183kw
Capacity 50-200kg/h 80-300kg/h 100-800kg/h 200-1000kg/h 500-1500kg/h 1000-2000kg/h
Feeding size <10mm <10mm <15mm <15mm <15mm <15mm
Out size 80-350mesh 80-350mesh 80-350mesh 80-350mesh 80-350mesh 80-350mesh
Rotating speed 5800r/min 4200r/min 3800r/min 3200r/min 2800r/min 2000r/min
Dimension 4200*1250*2700mm 4700*1250*2900mm 6640*1300*3960mm 7500*2300*4530mm 8200*2500*4600mm 11000*2300*5100mm
Weight 950kg 1250kg 2000kg 4200kg 5600kg 7500kg

Ultra fine powder grinder operation and maintenance

Ultra fine powder grinder operation tips:

  1. Before running the machine, check if all components are loose, if there are any debris, and if the condition meets production requirements.
  2. Turn on the power and run the machine idle for 3-5 minutes. Pay attention to any abnormalities in the machine, and if so, immediately stop the machine for inspection.
  3. Open the feeding port, add materials manually or with a hoist, with a loading capacity of 60% of the hopper volume, and can work continuously.

Ultra fine powder grinder maintenance:

  1. Regularly check the fastening condition of each component of the ultrafine crusher to prevent it from loosening and falling off, and damaging the machine.
  2. Each oil injection hole should be lubricated regularly, and the bearing area should be cleaned and filled with lithium based grease every six months.
  3. When the ultra fine powder grinder stops working, it should be idle for a period of time, blow out the remaining materials in the machine, and then shut down.
  4. When the powder grinding machine is stopped, debris outside the machine should be removed, all rotating parts should be lubricated, and stored in a dry and corrosion-free warehouse.

If the raw materal size over 15mm, need to be crushed first. This coarse crusher can crush the raw material into 1-20mm particles.

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Complete powder process solution from powder grinding, powder mixing, powder sifting, powder filling and powder packaging machine available.

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