Industrial animal bone crusher machine
What is bone crusher machine?
A bone crusher machine is a machine that is used to crush animal bones into particles, fine powder or paste. It is especially suitable for processing dry or fresh bones from cows, pigs, sheep, donkeys, and other large animals. The bone crusher machine can be used for various purposes, such as making bone meal, bone broth, bone glue, pet dog food, sausage, ham, meatballs, and other products.
Animal bone crusher machine structure
The bone crusher machine mainly consists of a casing, fixed blade, moving blade, base, hopper, motor, etc. It can be customized with both integral stainless steel and outer stainless steel. The machine base is equipped with mobile wheels for easy move.
Animal bone crusher machine wear parts
Cutting blades and screen mesh are vulnerable parts of this machine. After using blunt tools, they can be sharpened multiple times and reused repeatedly. The screen mesh can adjust the fineness (2-20mm). When purchasing, purchase in moderation according to your actual situation.
Bone crusher machine wear parts blades
bone crusher machine wear parts mesh screen
Animal bone crusher machine working principle
This machine has a horizontal crushing structure, where large bones enter the crushing chamber through the feeding hopper, and are crushed by impact and shearing with rotating and fixed knives. Final bone particles size depends on the sieve mesh, which can be customized. Dry bones can be crushed to a fineness of up to 2mm, while fresh bones can be crushed to 5 mm.
Animal bone crusher machine application
It is especially suitable for crushing various animal bones such as dried and fresh beef bones, pig bones, sheep bones, and frozen chicken frames, duck frames, fish bones, frozen meat bulks etc.
It is widely used for breaking hard materials such as various sausages, ham sausages, lunch meat, meatballs, quick frozen food, salty essence, bone marrow extraction, bone meal, bone element, bone broth, bone peptide extraction, biological products, instant noodles seasoning packages, compound condiments, catering ingredients, pet food and frozen meat.
Animal bone crusher machine technical data
Model | Capacity | Crushing chamber size | Power | Dimension | Weight |
---|---|---|---|---|---|
PG-230 | 30-100kg/h | 250*210mm | 4kw | 950*630*110mm | 230kg |
PG-300 | 80-200kg/h | 300*210mm | 5.5kw | 1000*700*1260mm | 290kg |
PG-400 | 150-400kg/h | 380*250mm | 7.5kw | 1080*820*1330mm | 520kg |
PG-500 | 200-600kg/h | 500*250mm | 11kw | 1700*1350*1760mm | 750kg |
PG-600 | 300-900kg/h | 600*320mm | 22kw | 1700*1480*1760mm | 1250kg |
PG-700 | 500-1500kg/h | 700*480mm | 37kw | 2000*1600*2000mm | 1600kg |
PG-800 | 800-2200kg/h | 800*650mm | 55kw | 2100*1600*2620mm | 2500kg |
PG-1000 | 1000-4000kg/h | 1000*800mm | 75kw | 2100*1800*3150mm | 4000kg |
Animal bone crusher maintenance
- The mechanical starting motor should be oriented towards the ventilation position to ensure the heat dissipation during motor operation and extend the lifespan of the motor.
- Regularly inspect the tool bolts. After using the brand new machine for a week, use it as a special tool to tighten the tool bolts and strengthen the fixation between the blade and the tool holder.
- Grease should be added to the bearing oil nozzle every 20 days to ensure lubrication between rolling bearings.
- To ensure the sharpness of the cutting edge of the cutting tool, check the moving blade regularly according to the usage situation to ensure that the sharp or blunt edge of the moving blade causes unnecessary damage to other components
- Before the second startup, the remaining debris from the secondary crushing in the machine room should be cleared to reduce the startup resistance and motor load. Regular disassembly of the habitual wheel cover and pulley cover should be carried out, and the ash outlet under the flange should be removed. Due to the discharge of residual powder from the machine room entering the rotating bearing.
- When replacing the blades, maintain the gap between the cutting edges of the blades: based on 0.5-0.8mm
- Regularly check if the belt is loose. If the belt is loose, loosen the motor fixing bolts and use special tools to move the motor outward until the belt is tightened
Animal bone crusher machine VS bone grinder
Bone crusher machine can crush large bones into small particles. While bone grinder machine is also called colloid mill, it is used to grinding crushed bones into fine paste. The two machines normally used together to process larges bones into bone paste.
How to grind bones into bone paste?
Fresh bones – bone crushing machine – 5-20mm bone particles- bone grinder – fine bone paste